Comparison between Automatic Roll-to-Roll labeling machine and Traditional Labeling Methods: Why is It said to be the King of efficiency in roll material processing?

Due to the particularity of the coil material, the labeling process in the entire production directly affects the entire production progress. Most labeling methods are accomplished by manual labor or semi-automatic machines. The launch of Chunlei Intelligent's Automatic roll-to-roll labeling machine has brought good news to the entire roll material industry. Today, I'll talk to you about why it is called the "King of High Efficiency" in roll materials.

The most headache-inducing aspect of traditional labeling is the issue of precision. When manually labeling, if workers are slightly negligent, the labels may become crooked or shift in position, especially on soft rolls such as film and paper. A little force can cause the material to deform. Semi-automated equipment often experiences misaligned labeling due to unstable tension of the rolls, and subsequent rework will take time. The Automatic roll-to-roll labeling machine, controlled by intelligent sensors and servo motors, can precisely align the positions of labels and rolls, with an error controlled within 0.5 millimeters. There will be almost no defective labels, and the product qualification rate has been significantly improved.

The operational threshold is also a shortcoming of the traditional approach. Experienced employees need a long period of training to become proficient, while new employees may make mistakes if they are not careful. The Automatic roll-to-roll labeling machine is as simple as using a smart phone. Workers set parameters through the touch screen, and the machine automatically completes the entire process of feeding, labeling and receiving materials. Novices can operate independently in half an hour, greatly reducing the training cost.

The speed gap is even more obvious. Manual labeling can complete at most 20 to 30 items per minute. Semi-automated equipment is not much better. When there are bulk orders, overtime work is often required to catch up. The speed of the roll-to-roll labeling machine can easily exceed 200 pieces per minute, which is equivalent to the combined efficiency of 15 to 20 workers. It can operate continuously for 24 hours without any problem, and there is no need to worry about delivery times during peak seasons.

From the perspective of cost, the Automatic roll-to-roll labeling machine is even a "cost-cutting expert". The traditional method has a high proportion of labor costs. A team earns several thousand yuan a day, and it is inevitable that there will be material waste. The machine can save 3 to 4 workers and increase the utilization rate of label consumables to over 99%. Calculated based on a medium-sized factory, 50,000 to 80,000 yuan can be saved each month, and the equipment cost can be recovered within less than two months.

For coil processing plants, choosing the right labeling machine can help grasp the core of efficiency. Roll-to-roll labeling holds an advantageous position in terms of efficiency, accuracy and convenience, leaving all outdated methods behind and turning them into the best solution for cost reduction and efficiency improvement.